PILONI ON THE FIELD

Years of experience, continuous learning, research and technical innovation allow Piloni s.r.l. an updated and re-engineered production for modern and future markets, thus offering the customer competitive solutions. In order to guarantee maximum control of the production process and short delivery times even for special productions, Piloni s.r.l. draws almost all of the wire it moulds internally.

The company designs all the moulds and has a tooling department: this approach allows for remarkable production flexibility, reduced delivery times and competitiveness in the production of small lots. A complete mechanical workshop for the maintenance of machinery guarantees Piloni s.r.l. the continuity of production in all circumstances.

Piloni has fully automated cartoning lines for boxes weighing up to 20 kg, it is also possible to supply products with anonymous, white or coloured labels, or with company logos, trademarks, designs and bar codes based on customer specifications.

Alternatively, products can be delivered in polypropylene bags and the customer’s metal containers.

MATERIALS

Steel EN 10263-2 2001 C 4 C (1.0303), typically used for the production of rivets, rivet heads, pins and screws in class 4.8 and 5.6

Steel EN 10263-2 2001 C 10 C (1.0214) typically used for rivet production, rivet heads, pins and screws in class 5.8 and 6.8

Retaining steels, used for fasteners and pins in class 8.8, 10.9 and 12.9:

EN 10269 2013 20MnB4 (1.5525)
EN 10263-4 2001 30MnB4 (1.5526)
Stainless steel EN 10263-5 2001 AISI 304Cu (1.4567)

 

Aluminium and its alloys EN 573-3:

AL9.5 (simple aluminium);
AG2 AlMg2 (5052);
AG3 AlMg3 (5154);
AG5 AlMg5 (5356).

Copper ETP

Brass OT67 (CuZn33)

Machinery

  • 18 Single-stroke moulding machine wire from Ø 2 to Ø 12 length from mm 3 to mm 120
  • 1 2-station moulding machine wire from Ø 5 to Ø 12 length from mm 15 to mm 115
  • 5 4/5-station moulding machine wire from Ø 4 to Ø 15 length from 10 mm to 160 mm
  • 4 Flat die thread rolling machine with threads from M4 to M14 length from 4 mm to 100 mm
  • 1 Thread rolling machine with threads from M6 to M16
  • 1 Spot puncher
  • 4 Dies
  • 1 Air annealing oven
  • 1 100% sorter
  • 5 Centrifuges for de-oiling
  • 1 Vibrating machine for polishing and polishing
  • 2 Automatic cartoning machines
  • 1 Semi-automatic bagging machine
  • 1 Tubular rivet moulding machine
  • 5 Single-spindle lathes
  • 3 Milling machines
  • 1 Machining centre
  • 1 Grinding machine for rounds
  • 1 Grinding machine for planes
  • 1 Grinding machine
  • 2 Tempering grinding machine
  • 1 Lapping machine

FINISHES

Heat finishes:
Air annealing
Annealing in a controlled atmosphere
Cementation
Remediation in accordance with ISO 898

Surface finishes:
Washing and protective application
Standard galvanising: ISO 4042, ISO 2081, DIN 50979 and according to customer specifications (i.e. FIAT 9.57405, FIAT 9.57409)
Nickel plating
Copper and brass plating